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Extended service life through reduction of electrical current damage Schaeffler’s ultra-performance coated and hybrid FAG bearings

2017-05-24 | Frenchs Forest

The passage of current in traction motors can cause serious damage to the raceways of bearing rings in the form of fluting which can lead to downtime, reduced service life and extremely high repair costs in both heavy and light rail applications.

Precision bearing manufacturer Schaeffler offers a range of innovative solutions to prevent this, including FAG X-life bearings featuring inner and outer rings with ceramic coating, as well as FAG X-life hybrid bearings with ceramic rolling elements. This results in a low rolling element mass, lower centrifugal forces and less friction, less heat and reduced breakdown of lubricants.

High performance X-life hybrid bearings also reduce CO2 emissions compared with standard bearings used in wheelsets and traction motors. (See Hybrid Cylindrical Roller Bearings brochure here for further details.)

X-life is the seal of quality for ultra-high performance products of INA and FAG global brands. They are characterised by higher basic dynamic load ratings compared to conventional products, resulting in a longer rating life and operating life, says Mr Enzo Cavalli, Manager – Railway & Reconditioning, Schaeffler Australia Pty Ltd.

FAG Insutect A Ceramic Insulation Coatings are suitable for breakdown voltages of up to 5000V DC, depending on the variant and layer thickness. FAG Hybrid bearings with ceramic rolling elements provide even better protection. (See Insutect A Insulation Coating J20G brochure here for further details.)

“Both innovations help to prevent current passage. Hybrid bearings also provide reduced friction and wear. Hybrid bearings incorporating ceramic rolling elements offer extreme protection against the passage of current. Alternatively, bearings with a ceramic coating on the inner or outer ring offer a cost-effective solution for helping to prevent damage commonly encountered over Australian rail networks extending from light rail and passenger through to heavy rail used extensively throughout the mining and logistics industry,” says Mr Cavalli.

Maximum protection and safety from Hybrid bearings

FAG hybrid bearings reliably prevent the passage of current and offer maximum operational reliability. The rings of these hybrid bearings are made from rolling bearing steel, while the rolling elements are manufactured from ceramic material that is resistant to wear and functions as a current insulator, says Mr Cavalli.

Due to their improved operating characteristics, FAG Hybrid bearings offer a longer grease operating life than standard bearings. Furthermore, hybrid designs can be more cost-effective for smaller bearing sizes than ceramic-coated bearings. Advantages compared to standard bearings:

• Hybrid bearings (both roller and ball bearings) provide maximum resistance against the passage of electric current

• Hybrid bearings have lower friction levels and therefore make lower operating temperatures possible and allow higher limiting speeds

• Hybrid bearings have better emergency running characteristics than standard bearings

Compared to steel ball bearings, hybrid ball bearings have the following features:

• Identical dynamic load ratings Cr

• 30% lower static load ratings C0r

• 20% higher limiting speeds nG

For more information click here.

Publisher: Schaeffler Australia Pty Ltd
Country: Australia

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